01 / APPLICATION
Requirements definition
Define voltage, load, runtime, physical envelope, charger interface and operating conditions before a pack concept is considered.
Applied battery R&D
Build the pack the application actually needs.
ProCharge is developing custom and aftermarket battery solutions for applications where original packs are unavailable, underperforming, obsolete or too expensive to replace conventionally.
Development focus
From replacement problem to engineered concept.
Every battery platform is a system. Cell chemistry, electrical configuration, protection strategy, current demand, charging behavior, enclosure constraints and thermal conditions all have to work together.
02 / ARCHITECTURE
Pack & protection concept
Develop the cell arrangement, protection strategy, BMS requirements and mechanical approach around the intended use.
03 / PROTOTYPE
Iterate & validate
Prototype concepts are refined through practical testing and application feedback before any broader use is considered.
Aftermarket tool batteries
A core area of specialization.
ProCharge has its roots in aftermarket tool-battery creation. That experience is now being redirected toward a broader engineering model: repair failed packs, understand why systems fail and develop better alternatives where the market leaves a gap.
Good development candidates
Where custom battery work can make sense.
- Discontinued or difficult-to-source battery packs
- Equipment with an obsolete battery platform
- Applications needing a different capacity or form factor
- Specialized equipment without an economical OEM option
- Prototype products requiring battery-system exploration
What development is not
Not every idea should become a custom pack.
A safe, practical battery solution has to be technically appropriate for its application. ProCharge may recommend an existing commercial solution, decline unsafe concepts or determine that the project is not economical to pursue.
Development inquiries are reviewed individually. ProCharge does not represent prototype or R&D work as certified production hardware unless a project has separately completed the testing and compliance required for that use.
Have a battery problem the catalog does not solve?
Describe the equipment, voltage, power needs, space constraints and what is wrong with the current solution.